Novel flash ironmaking technology with greatly reduced energy consumption and CO2 emissions

H. Y. Sohn, M. E. Choi, M. Olivas-Martinez

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

3 Scopus citations

Abstract

A new transformational technology for alternate ironmaking is being developed under the financial support of American Iron and Steel Institute. This technology is based on the direct gaseous reduction of iron oxide concentrate in a flash reduction process. The novel Flash Ironmaking Technology has the potential to reduce energy consumption by 32-57% and lower carbon dioxide emissions by 61-96% compared with the average current blast furnace operation. The process uses gaseous reducing agents such as natural gas, hydrogen, syngas or a combination thereof. It is to be applied to the production of iron as a feed to the steelmaking process or a part of a continuous direct steelmaking process. Justified by experimental data obtained during the previous phase of the project, scale-up development work is currently ongoing at the University of Utah. Testing in a laboratory flash furnace has resulted in the establishment of a kinetics database over wide ranges of operating conditions and a complete design of a more advanced bench reactor. With an objective to develop an industrially viable Flash Ironmaking Technology, a comprehensive bench-scale testing campaign is planned. The deliverables from this phase of the project are expected to be the determination of the scalability of the process, substantive process simulation results and fundamental engineering data leading to the design and construction of an industrial pilot plant.

Original languageEnglish
Title of host publication6th Int. Congress on the Science and Technology of Ironmaking 2012, ICSTI 2012 - Including Proceedings from the 42nd Ironmaking and Raw Materials Seminar, and the 13th Brazilian Symp. on Iron Ore
Pages460-468
Number of pages9
StatePublished - 2012
Event6th International Congress on the Science and Technology of Ironmaking 2012, ICSTI 2012 - Rio de Janeiro, Brazil
Duration: 14 Oct 201218 Oct 2012

Publication series

Name6th Int. Congress on the Science and Technology of Ironmaking 2012, ICSTI 2012 - Including Proceedings from the 42nd Ironmaking and Raw Materials Seminar, and the 13th Brazilian Symp. on Iron Ore
Volume1

Conference

Conference6th International Congress on the Science and Technology of Ironmaking 2012, ICSTI 2012
Country/TerritoryBrazil
CityRio de Janeiro
Period14/10/1218/10/12

Keywords

  • Alternate ironmaking technology
  • Carbon dioxide emission
  • Flash smelting
  • Iron oxide concentrate

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